Powerful solo to harmonic ensemble
The Gallus One now integrates all proven Gallus Labelmaster modules, offering unparalleled flexibility. Easily add, remove, or replace units up- and downstream, including flexo and screen printing, cold foiling, die-cutting and more. This advanced modularity ensures top-notch speed and quality, significantly reducing TCO and boosting profitability. Additionally, the Gallus One is now available in 340 mm and 430 mm print widths and features an extended color gamut with additional Orange and Violet HEIDELBERG Saphira inks. This new level of modularity, allows printers and converters to have the flexibility to compose their own bespoke print masterpiece and future-proof their business.
System to Compose by Gallus
System
System to Compose
The innovative new approach offers printers and converters a high level of versatility, enabling them to adapt to changing customer demands and improve production processes. By increasing the level of modularity of not only tangible but also intangible elements.
Platform
Platform
The Gallus One is not only based on latest cutting-edge technologies, but also on the proven platform and components of the Gallus Labelmaster Series – with hundreds of units in the field. The robust and reliable platform serves as the central stage for press functionality and is the key element of the Gallus One. Available in 340 mm or 430 mm print widths, the Gallus One provides a solid foundation for versatile and powerful performance to support a variety of business needs.
Processing Units
Processing Units
The Gallus One offers full adaptability to seamlessly add, remove or replace additional units upstream and downstream of the entire Gallus Labelmaster module range. This flexibility allows customers to tailor their setup, adding or changing instruments without the need for entirely new equipment, future-proofing their investment and allowing their press to grow as their business expands.
Ink
Ink
The high-performance Saphira ink, jointly developed in-house by HEIDELBERG and Gallus, is designed to deliver vibrant colors and perfect application. The Gallus One is available with CMYK and optional white as well as a color gamut extension featuring orange and violet ink.
Workflow
Workflow
With Gallus One, the press and all its key systems have been designed to work together seamlessly. What’s more, the press can be operated via Heidelberg Prinect®, which is both highly intuitive and transparent – further ensuring maximum press efficiency and productivity. For added flexibility, Prinect is also compatible with all other third-party workflow systems, so depending on your existing setup there is no need to switch solutions.
Service
Service
Gallus offers unparalleled sales and service support, ensuring that customers can not only customise their physical equipment, but also tailor their service packages to their specific needs. Service options can be easily added, removed or replaced, complemented by a personalised training program that is unique to each customer. With global logistics centres and sales and service units around the world, we ensure rapid delivery of parts and services to seamlessly support your operations.
Gallus One features
With a compact footprint and a high level of automation, the new Gallus One is poised to drive the digital transformation, harnessing cutting edge features and further extension possibilities.
Extension Flexibility
- Main level printing and embellishing solutions
Digital printing unit
Flexo printing unit
Screen printing unit
- Die-cutting solutions
RDC Top
SDC ABG
RDC quick
- Movable secondary rail solutions
Cold foil unit
Cold foil unit pro
Web turn bar
Mono laminating unit
PS laminating unit
MR touch
Processing Units
The Gallus One provides complete flexibility, enabling users to effortlessly integrate, remove, or swap out additional units across the entire range of Gallus Labelmaster modules.
Ease of Use
Ease of Use
- The standardised HMI runs across all Gallus machines and has been designed to provide the most important information at a glance.
- The vision system ensures top print quality across all speeds and substrates with push-button register adjustments, live visual checks, and automatic compensation for missing nozzles and density unevenness.
- All functions such as the unwinder and rewinder, ink cartridges, print heads, etc. are accessible from the front, facilitating the operator’s work.
Reliability
Reliability
- The automated cleaning system enhances productivity by reducing downtime, ensuring consistent print quality, minimizing manual cleaning, and reduces ink wastage through automatic ultrasonic cleaning.
- The automatic splice detection, allows splices to pass all print bars without loss of register or speed, minimizing waste and increasing uptime.
- The web-thickness monitoring ensures the machine to stop if the set web thickness is exceeded in order to protect the print heads from damage.
Colors
CMYK
Orange + Violet
White
85 % opacity
(70 m/min)
Native print resolution
1200×1200 dpi
(70 m/min)
Print width
340 mm
430 mm
Productivity
1428 m²/h
1806 m²/h
Removing the TCO barrier
Utilizing one hundred years of label expertise and sophisticated engineering, Gallus One offers a complete digital label solution, including all the software and hardware necessary to produce high quality, profitable digital labels. All this, with the highest level of automation available, and the most competitive Total Cost of Ownership (TCO).
Technical Specifications
Gallus One
Key Features
Key Features
- CMYK (up to 88 % PANTONE®)
- Optional Gamut Extenders: Orange and Violet (up to 95 % PANTONE®)
- Optional White 85 % opacity (70 m/min)
- 1200 x 1200 dpi (70 m/min)
- 340 mm & 430 mm printing width
- Reel width max. 345 mm / 445 mm
- up to 1806 m²/h @ 430 mm productivity
- drop freeze pinning
- automatic cleaning with ultrasonic technology
- inkjet control vision system
- CO₂ compensated
- CE, GS compliant (UL on request)
Connections
Connections
Voltage
380-415V / 50 Hz [USA, CAN, MX optional: 480 V / 60 Hz]
Connection power
Depending on machine configuration
Exhaust air
Depending on machine configuration
Compressed air
6 bar, oil- and water-free
Cooling system
- Air for UV-Lamp-Heads
- Air for Pinnings
- Water for electronics and web (chill roller)
Network connection
- Remote Support – Secomea for remote support
- Prinect
- GEW Support
Area Condition
Area Condition
Evenness floor
flatness of ± 2 cm over a length of 10 m
Floor load
load-carrying capacity of 1’600 kg/m²
Room temperature
20-25° C
Humidity (rel.)
40-60%
Air pressure (location)
700-1060 mbar
Dimensions
Dimensions
All-digital machine
- Length*: 6’332 mm / 250 inch
- Depth: 1’760 mm / 70 inch [with cabinet: 3’351 mm / 132 inch]
- Height: 1’857 mm / 74 inch [with exhaust air duct: 2’951 mm / 117 inch]
*This information is subject to change depending on the machine configuration.
Workplace around the machine
- Infeed: 1’500 mm / 59 inch
- Outfeed: 1’500 mm / 59 inch
- Front: 1’500 mm / 59 inch
- Back: 1’000 mm / 39 inch [only needed without cabinet for Service]
It’s time to act.
Our commitment to sustainability
As a business, we recognize that there really is no time to waste in bringing sustainability to the top of the agenda. Gallus is working in alignment with HEIDELBERG’s corporate environmental program, and we are dedicated to providing the same confidence in our sustainability credentials as we achieve for every other aspect of our service.
While we are still at the start of this journey, as a first step, ensuring that our products will be carbon compensated is very important – especially in safeguarding the health and wellbeing of our children and their future generations.
